Column Box Shuttering

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Product Details:

Product Type Column Box Shuttering
Material Steel (MS), optionally in combination with plywood or plastic
Usage Formwork for reinforced concrete columns
Application Construction industry, building and infrastructure projects
Size Customizable as per column dimensions
Weight Depends on size and material; typically ranges from 20 kg to 80 kg per module
Color Blue/Grey (standard) or as required
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Column Box Shuttering Product Specifications

Feature Reusable, easy to assemble/disassemble, strong and durable
Capacity Designed to support column loads during casting
Product Type Column Box Shuttering
Application Construction industry, building and infrastructure projects
Usage Formwork for reinforced concrete columns
Color Blue/Grey (standard) or as required
Material Steel (MS), optionally in combination with plywood or plastic
Weight Depends on size and material; typically ranges from 20 kg to 80 kg per module
Tensile Strength High; suitable for heavy load bearing during concreting
Size Customizable as per column dimensions

Lifespan Multiple use cycles (over 50 times in optimal conditions)
Assembly Time Quick setup; average of 10-15 minutes per set
Transportability Stackable design for easy transportation
Safety Integrated locking systems for secure installation
Thickness Steel panels: typically 2-3 mm
Joint Type Bolted connection for tight fit
Maintenance Low; periodic cleaning and inspection recommended
Compatibility Adaptable to various column sizes and shapes
Standards Conforms to IS:456 and other relevant construction codes
Temperature Resistance Up to 80°C; suitable for all climate conditions
Fire Resistance Non-combustible materials used
Corner Type Reinforced corners for enhanced strength
Surface Finish Painted/galvanized for corrosion resistance

Product Description

Column box shuttering is crucial for creating a smooth concrete finish. The shuttering oil enables the column formwork to be easily removed after concrete cures. It also leads to more shutter repetitions. The design and scale of column formwork depends on the needs of the project. During the pouring stage of a column formwork project, clamps are frequently used with column moulds in order to improve quality control. In column formwork, the beam is often supported by the column head. The construction work can be done precisely and quickly by combining column and beam formworks.

Quick and Efficient Assembly

Column box shuttering panels are engineered for rapid installation, taking only 10-15 minutes for setup per set. The bolted connections and integrated locking mechanisms facilitate a secure process, reducing downtime and labor costs on site. Their stackable design streamlines transport and storage, improving workflow efficiency.

Durable, Safe, and Customizable

Constructed from high-tensile steel and optionally paired with plywood or plastic, the shuttering panels withstand heavy loads and repeated use. With reinforced corners and non-combustible materials, they offer superior safety and compliance with fire resistance and construction standards. Sizes and colors can be customized to suit unique project requirements.

Low Maintenance for Long-Term Value

Periodic cleaning and inspections ensure a long service life-over 50 usage cycles in optimal conditions. The panels' corrosion-resistant finish protects against environmental stressors, and maintenance typically requires minimal resources. This reliability translates into significant cost savings over multiple projects.

FAQ's of Column Box Shuttering:

Q: How do you assemble and disassemble column box shuttering panels efficiently?

A: Column box shuttering panels are assembled using bolted connections and integrated locking systems, which ensure a tight fit and secure installation. Disassembly is just as straightforward-simply unlock and unbolt the panels. The process takes an average of 10-15 minutes per set, making it quick and efficient for construction teams.

Q: What are the advantages of using steel panels with painted or galvanized finishes for column formwork?

A: Steel panels coated with painted or galvanized finishes provide excellent corrosion resistance, extending the lifespan of the shuttering and maintaining structural integrity. This finish also facilitates easy cleaning and periodic inspection, supporting low maintenance and multiple reuse cycles.

Q: When is periodic maintenance or inspection recommended for column box shuttering systems?

A: Periodic maintenance typically involves cleaning the surfaces and inspecting the bolted joints, reinforced corners, and locking systems before and after each use. Regular checks ensure optimal performance, safety, and longevity, with more thorough inspections suggested after every 10-15 usage cycles.

Q: Where can column box shuttering be used, and how adaptable is it for different projects?

A: Column box shuttering can be deployed on a wide range of construction sites, including building and infrastructure projects throughout India. Its modular and customizable design allows adaptation to various column sizes and shapes, making it suitable for diverse architectural needs.

Q: What is the process for customizing the size and color of column box shuttering panels?

A: Manufacturers offer customization options for panel sizes and colors to match specific column dimensions or aesthetic preferences. During the ordering process, you can specify requirements, ensuring the shuttering system aligns with project standards and visual specifications.

Q: What are the main benefits of using column box shuttering with reinforced corners and integrated safety features?

A: Reinforced corners enhance the shuttering's structural strength, supporting heavy concrete loads during casting. Integrated locking systems prevent accidental separation, ensuring secure and safe installation. These features collectively increase reliability and worker safety on project sites.

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We supply our products in Odisha, Jharkhand, Bihar, North Eastern States, West Bengal, Andaman and Nicobar Islands, Andhra Pradesh, Arunachal Pradesh, Assam, Manipur, Meghalaya, Nepal and Bhutan.